Table of Contents
Industrial tanks play a vital role in countless operations, from storing chemicals to holding critical resources. However, over time, these tanks can develop hidden issues that compromise their safety and efficiency. Ignoring these problems can lead to costly repairs, operational downtime, or worse—serious environmental hazards.
The best way to prevent such risks is through regular tank inspections. But how do you know when it’s time for one? In this blog, we’ll outline five key warning signs that your industrial tanks may need urgent attention, helping you stay proactive and protect your business.
Read also: How Tank Floor Corrosion Detection Prevents Catastrophic Failures
Why Tank Inspections Are Essential
Industrial tanks are critical assets for many businesses, but they face constant exposure to wear and tear. From holding hazardous chemicals to enduring extreme temperature changes, these tanks are at risk of developing problems over time.
Regular inspections are crucial for identifying issues early before they escalate into serious safety, environmental, or operational hazards. Beyond preventing costly repairs, inspections ensure your business complies with industry standards and regulations, protecting both your operations and reputation.
5 Warning Signs Your Tanks Need an Inspection
1. Visible Corrosion or Rust
Rust and corrosion are among the clearest indicators that your tank may need attention. These issues weaken the tank’s structural integrity and increase the likelihood of leaks. While minor surface rust might not seem critical, it can quickly evolve into a larger problem if left unchecked.
2. Changes in Tank Performance
Tanks that aren’t performing as expected—such as fluctuations in pressure, temperature inconsistencies, or changes in storage capacity—may be signalling internal damage. These changes often stem from undetected corrosion or blockages within the system.
3. Leaks or Fluid Seepage
Leaks are a significant red flag that something is wrong. Even small drips or wet spots around the tank can indicate more extensive internal damage. Left unattended, leaks can lead to costly product loss, environmental contamination, and safety hazards for employees.
4. Unusual Odours or Discolouration
If you notice strange smells or discoloured tank contents, it could point to contamination or chemical reactions inside the tank. These issues not only impact the stored materials but may also signal structural damage or compromised seals.
5. Age and Lack of Recent Inspections
Older tanks or those without a recent inspection history are inherently more prone to problems. Over time, tanks become more vulnerable to wear and tear, making regular inspections essential to avoid unexpected failures.
The Risks of Ignoring the Warning Signs
Failing to address these warning signs can lead to severe consequences. A small leak, for example, might seem insignificant at first but can result in costly fines for environmental damage or legal penalties for non-compliance. Similarly, undetected corrosion could cause a catastrophic failure, leading to significant downtime and repair expenses.
By ignoring tank issues, businesses also risk damaging their reputation and losing the trust of clients and stakeholders. Regular inspections are a proactive way to safeguard your operations, ensuring safety, compliance, and peace of mind.
How Professional Inspections Can Help
Professional tank inspections provide the expertise and tools needed to detect issues early and accurately. Modern methods such as Acoustic Emission Testing allow inspectors to assess the condition of a tank without invasive procedures, saving time and minimising disruptions.
At Origin Endeavours, we specialise in advanced tank inspection services tailored to your business’s needs. Whether you’re dealing with ageing tanks, potential leaks, or unknown structural damage, our team delivers reliable results that prioritise safety and efficiency.
FAQs
Neglecting tank inspections can lead to issues such as leaks, structural failures, environmental contamination, legal fines, and costly operational downtime.
The frequency of inspections depends on the type of tank, its usage, and regulatory requirements. Generally, tanks should be inspected annually or biannually to ensure safety and compliance.
Professional inspections often use advanced methods like Acoustic Emission Testing, which identifies structural weaknesses without invasive procedures, along with visual inspections and corrosion testing.
Visible rust, flaking metal, discolouration, or pitting on the tank’s surface are common signs of corrosion. Internal corrosion may require professional tools to detect.
Yes, even minor leaks can lead to product loss, environmental damage, and safety
Read also: How Often Should Water Storage Tanks Be Cleaned?
Conclusion with Call to Action
Your industrial tanks are the backbone of your operations, and ensuring their safety and functionality is non-negotiable. If you’ve noticed any of the warning signs mentioned—such as leaks, corrosion, or performance changes—it’s time to act.
Don’t wait for small problems to become costly disasters. Contact Origin Endeavours today to schedule a professional inspection and keep your tanks in top condition. With our expertise and advanced testing methods, we’ll help you protect your assets and maintain seamless operations.
